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HACCP Binder — VooDoo Hut Food Safety Management

Owner: Kitchen Lead + GM. Status: SKELETON — hazard analysis needs the actual menu + process walk with the kitchen lead before this is a real HACCP plan.

Texas Food Establishment Rules (25 TAC §228, FDA Food Code-based) require a full HACCP plan only for specialized processes (ROP/sous-vide, curing, etc.). For a standard bar kitchen this binder is our HACCP-based active managerial control system — the thing a health inspector wants to see: hazards identified, critical limits set, logs kept, corrective actions written down, and a Certified Food Protection Manager accountable.

Binder contents

haccp/
  README.md            ← this file: the 7 principles applied to VDH
  menu-hazards.md      ← TODO: per-item hazard analysis (needs menu + kitchen walk)
  logs/                ← printable/log templates (temp, cooling, sanitizer, receiving)

1. Hazard analysis (draft — generic bar kitchen; finalize per menu)

Process step Hazard Control
Receiving pathogens on TCS foods; damaged/temp-abused goods approved vendors only (Handbook §5 Purchasing); refuse >41°F cold / damaged; receiving log
Cold storage pathogen growth ≤41°F; daily temp log all coolers; FIFO + date labels (closing duty already)
Frozen storage ≤0°F; daily temp log
Prep cross-contamination; bare-hand RTE contact color boards; gloves/utensils for RTE (§5); handwash triggers
Cooking (CCP) pathogen survival poultry 165°F · ground meat 155°F · whole-muscle/fish 145°F · 15s; probe log per batch
Hot holding (CCP) growth ≥135°F; 2h checks
Cooling (CCP) growth 135→70°F in 2h, 70→41°F in 4 more; cooling log
Reheating (CCP) survival 165°F within 2h
Ice contamination scoop rules (Handbook §5 Ice Machine)
Ware washing residual contamination 3-sink quat 200ppm / iodine 12.5–25 / chlorine 50–99; test strips each meal period
Service contamination; allergens non-food-contact handling; allergen awareness (training)

2–7. The remaining principles, as implemented here

  • CCPs (2): cooking, hot holding, cooling, reheating (bolded above).
  • Critical limits (3): temperatures/times above — from FDA Food Code.
  • Monitoring (4): the logs in logs/, assigned per shift (SL/HB verifies at close — already a Facility & Equipment Maintenance duty in Handbook §5).
  • Corrective actions (5): written on each log sheet: reheat/discard rule, cooler >41°F → move product + call for service + note; sanitizer out of range → remake + retest.
  • Verification (6): SL/HB reviews logs daily; GM weekly binder review (initial + date); pest/PCO reports filed here; equipment PM log per §5.
  • Records (7): completed logs filed in this binder (or scanned to the hub) — retain ≥90 days, 1 year preferred.

Roles

  • Certified Food Protection Manager: Jordan Paultz (cert copy to file here — expiry date TBD, tracked in compliance/REGISTER.md).
  • Food Handler certs: all staff (already policy, tracked in cert dashboard).

Equipment map (confirmed 2026-07-11)

Cold: kitchen walk-in (1 large) · bar WICs 1–4 · pull-through cooler · line coolers 1–4 · sauce cooler · chest freezers 1–4 · stand-up freezer. Hot-hold: 2 steam trays (≥135°F — CCP, on the temp log).

Open items (Jordan / Kitchen Lead)

  1. Menu walk → fill menu-hazards.md (item → process → CCPs actually in play). Menu redesign is in progress — hazard analysis rides along with it.
  2. File Jordan's CFPM cert copy + expiry date.
  3. Pick log medium: paper binder in kitchen vs. tablet form → Postgres (phase 2 of the hub; paper is fine to start and inspectors like paper).